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新型电动打标机海外占领市场

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2017-03-06
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摘要 : 气动标记机可以在各种零部件、标牌上打印出清晰、规范牢固的标记。这些被打的工件材料可以是金属、也可是非金属材料。打标内容可以是任意字符、图形、商标图案等,编辑十分方便灵活。

        一、 产品概述 

        气动标记机可以在各种零部件、标牌上打印出清晰、规范牢固的标记。这些被打的工件材料可以是金属、也可是非金属材料。打标内容可以是任意字符、图形、商标图案等,编辑十分方便灵活。 

        该打标记机性能稳定可靠,操作维护均很方便,目前广泛应用于我国汽车、冶金、通用机械、石油化工等行业 

        1、 工作原理: 

        在计算机控制下,打标头通过二维工作台带动在平面内作任意运动,同时针头通过气动系统作高频振动,在工件上打印出清晰标记。 

        打标机控制系统将电脑传送的控制信号传送给气动或激光执行系统,

        打标机控制系统将电脑传送的控制信号传送给步进电机或伺服电机

        电脑将编辑的打标文件生成数字信号传送给打标机

        可利用WINDOWST7/T6软件技术将常用软件生成的文件通过电脑和各种计算机外设传送给打标机

        可以利用WINDOWST7/T6软件技术将网络数据传送给打标机

        在打标机配带的电脑上使用专用的软件编排需要在零件上标示的图形和文字符号

        钢针在工件表面按预定轨迹加工刻划形成图形和字符

          2、打标机构成: 

        基本配置由计算机、显示器、控制箱、打标机主机组成。

         2、1主机:主机包括二维、Z轴、打标头、空气调压过滤器。 

        a二维是步进驱动的X、Y运动机构,在电脑和控制器的控制下按字符和图形的轨迹运动; 

        b、Z轴是手动升降机构,用于调整针头和工件的距离;

         c、打标头是针头振动机构,包括钢针、弹簧、密封圈; 

        d、空气调压过滤器用于供应使钢针振动的气压,并可调整钢针的冲击力。 

        3.说明: 

        a、三个开关(X+/X-开关、Y+/Y-开关、出针/停开关)只能在手动/自动切换开关切换至手动状态时起作用;手动状态用于测试系统是否正常 .

        b、X+/X-开关控制打标头在X轴两个方向运动;

         c、Y+/Y-开关控制打标头在Y轴两个方向运动;

         d、出针/停开关手动控制针振动。

         

        二、主要技术指标: 

        ⑴   打印范围:150mm×100mm(标准型); 

        ⑵   打标内容:任意图形及中英文字符、阿拉伯数字; ⑶   打标速度:50mm/秒; 

        ⑷   打标深度:0.01—1mm(视材料); ⑸   字体大小:打印范围内任意可变; ⑹   连续工作24小时; 

        ⑺   针头硬度及寿命:92HRA,寿命和工件硬度有关,一般可使用三个月以上。 

         

        三、使用环境: 

        ⑴ 电源条件:交流电压220±10%,50Hz±1%,功率≤1Kw; 

        ⑵ 气源条件:压缩空气0.3—0.8Mpa,干燥纯净,可以是工业气源,亦可采用空气压缩机供气; 

         ⑶ 相对湿度:25℃时<85%; ⑷ 相对温度:6℃--38℃; ⑸ 占地面积:1m2;  

        四、设备安装: 

        4.1 按上面后面板图所示,将计算机系统电缆、电源正确联接; 

        4.2 将控制电缆的一端即19芯航插与电控箱背部19芯座联接,另一端与主机19芯座联接; 

        4.3 用Φ8气管将打标机气动二联件与工厂气源联接; 4.4 启动电脑; 4.5打开控制箱电源; 

        4.6按软件说明书的提示(或按软件界面的提示)输入正确的打印内容; 4.7工件定位、打标。 

         

        五、 操作规程: 

        5.1 操作注意项: 

        ⑴ 计算机必须由专人操作。 

        ⑵ 严禁将其他软件在本计算机上运行。 

        ⑶ 计算染上病毒请迅速与本公司联系,或请计算机专业人员处理。 

        ⑷ 如果发生故障请与专业电气或机械维修人员联系或直接与本公司联系。软件发生故障请与计算机专业人员联系或直接与本公司联系。 

        5.2  操作步骤: 

        1 开机: 

        ⑴  接通气源; 

        ⑵  调节气动二联件,使气压为0.2—0.4Mpa;

         ⑶ 打开总电源; 

        ⑷启动电脑,按照计算机提示进入打标工作状态; 

        ⑸打开控制箱电源,将手动/自动键置于“自动”状态; 

        ⑹ 根据软件说明书编辑打标文件内容。 

        5.2.2 关机: 

        ⑴ 关计算机;

         ⑵ 关控制箱电源; 

        ⑶ 切断总电源;

         ⑷ 切断气源。  

        5.2.3 打标内容的制作:  

        用户可通过AutoCAD制作任意想要的图形图案;利用打标软件编辑中英文字符、数字、商标日期、流水号等,字高、字宽、字体均可由用户自行设定,并且可以任意编辑。具体操作方法详见软件说明书; 

         

        六、设备维护及保养: 

        七、6.1  机械维护与保养:  

        ⑴  X、Y轴滑杆应保持清洁,不允许有灰尘或铁屑留在上面,以免影响滑轨精度; 

        ⑵  X、Y轴滑杆每周加一次20#以上机油少许,并用手握住打标头沿X、Y方向来回运动几次; 

        ⑶ 定期检查X、Y轴电机与同步带轮联接处是否松动,每三个月检查一次;

         ⑷ 定期检查X、Y轴的同步带的张紧程度(三个月一次); 

        ⑸ 定期检查X、Y轴的同步带紧固块是否松动(三个月一次); 

        ⑹ 保持打标头缸套清洁,不允许灰尘、铁屑等进入气缸或铜套中,每天使用前加润滑油(可从排气孔注油); 

        ⑺ 气源接通时,二联件自动排水,此时会有气体排出,几分钟后恢复正常,半年检查一次气动二联件是否正常; 

        ⑻ 针头磨损可以进行修复,取出针头的方法是,向左旋下针套,取出橡胶密封垫,便可取出针头和复位弹簧; ⑼ 行程开关上不允许有油污和铁屑等; ⑽ 压缩空气应符合技术要求中提出的指标。

        6.2 计算机系统的维护与保养:

         ⑴ 电源应符合技术要求中提出的指标;

         ⑵ 计算机应由专人操作,不允许运行其它软件; 

        ⑶ 一旦计算机染有病毒,请迅速请软件技术人员处理,或迅速与本公司联系; 

        ⑷ 计算机环境应符合技术要求中所提出的指标;        

        ⑸ 计算机应防潮、防尘和防油污,以免引起进接插元件氧化后造成短路,接触不良等故障。并半年开机箱清扫一次灰尘; 

        ⑹ 键盘操作时,不应用力过大,只需轻轻敲击即可,否则会影响寿命,甚至损坏; 

        ⑺ 严禁摔跌电控箱、计算机、键盘、鼠标器等,以免损坏机内元器件; 

         

        七、 打标机的常见故障检修: 7.1 打标头不出针或出针不正常: 

        ⑴ 检查减压阀的压力是否正常(正常值为2—4个大气压); 

        ⑵ 检查气路是否连接好,针套联接处是否有漏气,气管接头是否插好;   ⑶ 用手动测试看钢针振动是否工作,看针阀空振是否正常; 

        ⑷检查电路板中,电磁阀频率及占空比调节电位器是否调节正常。W1调频率,W2调占空比(可参看电器布局和接线图),调整后测量控制板右上角部分“24-” 和MAC间的电压小于9.6V。 

        7.2 打标字迹深度变浅,字迹变宽:  ⑴  打标针头磨损太多,应更换; ⑵ 调节针头与打标工件间的距离; 

        ⑶ 检查气压是否减少,气中有油或水应放掉。  

        7.3 打标字迹变形、笔划错位: 

        ⑴ 打标头气缸下端与针头接触的铜套是否磨损太多,否则应更换; 

        ⑵ 在通电不工作时,手握打标头气缸头沿X方向、Y方向轻轻摇动、看每个方向有否松动,若有间隙分别检查同步带是否太松、同步带压板是否松动、同步带轮与电机轴间有否松动,重新联接或紧固; 

         ⑶ 检查二维工作台的滑杆上有无杂质;

         ⑷ 检查电气连接是否有松动的地方; 

        7.4 二维工作台上打标头工作时不到位,回零时发出撞击声:

         ⑴ 检查该方向的到位开关是否损坏,是否断线;

         ⑵ 控制板是否故障,否则应更换。 

        7.5 打标时出现只打一条竖线或一条横线:

         ⑴ 检查同7.3⑵; 

        ⑵ 检查该方向电机连线是否正常; 

        ⑶ 检查电机绕组是否断线,若断线更换电机;

         ⑷ 该方向的驱动器是否损坏。 7.6 打标字迹太稀: 

        ⑴落笔速度太快,适当降低落笔速度; 

        ⑵针头振动频率太低。(一般情况下已在出厂前调好,用户如要调整需通过我公司) 

        7.7 打标字迹的最后几位重叠: 

        超出了打标范围,应将相应轴的打标起点作调整。 

         

        7.8 打开总电源,计算机及驱动器电源无信号指示: 

        ⑴ 总电源开关坏或脱焊; 

        ⑵ 控制箱上的电源插座的保险丝熔断开关,换保险。

         7.9 控制系统不正常: 

        ⑴检查控制板上的5V和24V直流输出是否正常。若有损坏,需更换控制板;

         (2)若控制板上无输入,则检查变压器是否正常。 

        7.10按打标指令后,打标机不能工作,软件系统报“Y方向到位出错”: 

        (1)看“手动/自动”开关是否置于自动状态; 

        (2)如置于自动状态,操作前三个开关系统应无动作,否则往后检查; 

        (3)检查手动/自动开关至电路板的连接插头是否插好,线是否压好;

         (4)检查开关是否断线; 

        (5)短接开关两脚,看是否正常,如正常则开关坏; 

        (6)如还不能正常则更换电路板。

         7.11打标机不能工作或工作不正常: 

        (1)检查打标机信号线、控制线是否连接好; 

        (2)手动测试,看手动有无动作。有手动动作则应是电脑和连接线、相关控制板插口故障,否则是控制箱以后的故障。

         八、易损件清单:

序号

名称

型号

材料

生产厂家

单台用量

1

针头

硬质合金

紫旭

2

2

密封圈

紫旭

6

3

同步带

紫旭

4

4

开关

紫旭

4

         

         

        Pneumatic marking machine An instruction manual

        1.聽product overview
Pneumatic marking machine can be in various parts, signs printed on a clear, standardized mark. These are played on the workpiece material can be metal, but also non metallic materials. Marking content can be any character, graphics, trademarks, etc., editing is very convenient and flexible.
The marking machine is stable and reliable, and the operation and maintenance are convenient. At present, it is widely used in the industry of our country, such as automobile, metallurgy, general machinery, petrochemical industry and so on.
1, working principle:
Under computer control, the header through a two-dimensional table driven in the plane for any movement, needles by gas dynamic system for high frequency vibration, the workpiece on print clearly marked.
The control system of the marking machine transmits the control signal transmitted by the computer to the pneumatic or laser execution system,
The control system of the marking machine transmits the control signal transmitted by the computer to the stepping motor or the servo motor
The computer will edit the file generated digital signal transmitted to the marking machine
Can use WINDOWST7/T6 software technology will be used to generate the file through the computer and all kinds of computer peripherals sent to the marking machine
WINDOWST7/T6 software technology can be used to transmit network data to the standard machine
The graphics and text symbols that need to be labeled on the part of the parts are required for the use of special software on the computer, which is used to make the machine.
The needle on the surface of the workpiece according to the predetermined trajectory processing description graph and character formation
2, marking machine structure:
The basic configuration is composed of computer, monitor, control box, and host computer.
2, 1: Z, including two host host shaft, a header, air filter regulator.
A is a stepping drive Y, X motion mechanism, in the control of the computer and the controller by the characters and graphics trajectory movement;
Z, b axis is a manual lifting mechanism for adjusting the distance between the needle and the workpiece;
C, marking the first needle vibration mechanism, including steel, spring, sealing ring;
D, air filters for the regulator to supply steel vibration pressure, and the impact of adjustments steel.
3 description:
A, three switch (X+/X- switch, Y+/Y- switch, the switch / stop switch) can only switch to manual / automatic switch to manual state, the manual state for the test system is normal.
B, X+/X- switch control header in the X axis two directions;
C, Y+/Y- switch control header in the Y axis two directions;
D, a needle / stop switch manual control of the needle vibration.
Two, the main technical indicators:
The print range: 150mm * 100mm (standard);
The marking contents and characters, English: in any graphics digital Arabia; the marking speed: 50mm/ seconds;
The play standard depth: 0.01 - 1mm (depending on the material); the font size: any variable in a print range; the continuous work 24 hours;
The needle, hardness and life: 92HRA, life and the hardness of the workpiece, and can be used for more than three months.
Three, the use of the environment:
The power supply condition: AC voltage of 220 + 10%, 50Hz + 1%, power is less than 1Kw;
The gas source conditions: compressed air 0.3 - 0.8MPa, dry, pure, can be a source of industrial air, can also be used to air compressor supply;
The relative humidity: 25 DEG C < 85%; the relative temperature: 6 --38 DEG C; the area: 1m2;
Four, equipment installation:
4.1 according to the panel diagram above, the computer system cable and power supply connection;
4.2 the control cable is one end of the 19 core air plug and electric control box back 19 core seat, the other end and the host 19 core seat;
4.3 Phi 8 tracheal pneumatic marking machine will be two pieces with the factory air connection; 4.4 start computer; 4.5 open power control box;
4.6 according to the instructions of the software manual (or the tip of the software interface) to enter the correct print content; 4.7 workpiece positioning, marking.
Five, operating procedures:
5.1 operation note:
The computer must operate by hand.
It will be prohibited other software running on this computer.
The calculation with the virus quickly please contact with the company, or please computer professionals.
If the fault occurs and please professional electrical or mechanical repair or direct contact with the company. Please contact the computer professional or contact the company directly with the computer.
5.2 operation steps:
1 boot:
After switching on the gas source;
The regulation of pneumatic two pieces, so that the pressure is 0.2 0.4Mpa;
To open the power;
How to start the computer, the computer according to the prompt to enter the working state of marking;
Open the control box power, manual / automatic button in the "automatic" state;
According to the specification of the software, marking the contents of the file editor.
5.2.2 shutdown:
To shut down the computer;
The control box power off;
The total power cut off;
The gas source is cut off.
Production of 5.2.3 marking:
Users can through the AutoCAD making any desired pattern; the marking software to edit English characters, numbers, date trademark, serial number and so on, high word, word width, font can be by the user set on its own and can be edited in any way. Details of the operation method of the software specification;
Six, equipment maintenance and maintenance:
6.1 machine maintenance and maintenance:
The X, Y axis sliding rod should be kept clean, dust or iron is not allowed to stay on top, so as not to affect the accuracy of rail;
The X, Y axis sliding rod a weekly and 20# above a little oil, and hold a header along X, Y direction of movement back and forth several times;
The regular inspection X, Y axis motor and synchronous belt wheel connection is loose, check once every three months;
The regular inspection of X, Y axis synchronous belt tensioning degree (first three months);
The regular inspection X, Y axis synchronous belt fastening piece is loose (every three months);
Fight to keep the cylinder header clean it, does not allow dust, iron filings and into the cylinder or the copper sleeve, the day before use add lubricating oil (from the exhaust hole filling).
, connected to the gas source and the second joint automatic drainage, this time will be an exhaust gas and a few minutes later returned to normal, check out half a year a gas dynamic dyad is normal;
(needle wear can repair, remove the needle method is, to the left-hand needle sleeve, remove the rubber sealing pad, you can remove the needle and a reset spring; BBP travel switch does not allow oil and iron filings, Asha compressed air shall meet the technical requirements in the index.
6.2 maintenance and maintenance of computer system:
The power supply shall meet the technical requirements in the proposed index;
Computer by hand operation, not allowed to run other software;
Once the computer infected with the virus, please quickly please software technical personnel, or quickly contact with the company;
The computer environment should meet the technical requirements of the proposed index;
The computer should be dampproof, dustproof and anti oil, so as not to cause access in the oxidation of element caused by short circuit, poor contact fault. And half a year to open the case to clean the dust;
Such as keyboard operation, should not be too large, only when tapped, otherwise it will affect the life, or even damage;
It is forbidden to fall off, the computer control box, keyboard, mouse, so as not to damage the machine components;
Seven troubleshooting, marking machine: 7.1 a header out needle or needle is not normal:
The check valve pressure is normal (normal value 2 - 4 ATM);
(2) check the gas path is connected, needle sleeve connection whether there is a leak, pipe joint is inserted properly; 2-3 with a manual test to see if steel vibration is working, to see whether the normal valve vibrations in the air.
Check the circuit board, frequency solenoid valve and the duty ratio of the potentiometer is adjusted to normal. W1 frequency, W2 (can be found in the electrical layout and wiring diagram), adjust the upper right corner of the control panel of the "24-" and MAC between the voltage is less than 9.6V.
7.2 marking writing depth becomes shallower, broaden the handwriting: a marking needle wear too much should be replaced; the regulating needle and marking the distance between the workpiece;
To check the pressure is reduced, gas or oil in the water should be let go.
7.3 marking handwriting deformation, dislocation of stroke:
To wear too much copper sleeve at the lower end of the cylinder and a header needle contact is, or should be replaced;
The not electricity, holding a dozen header cylinder head along the X direction and the Y direction gently shake, see each direction there is loose, if there is a gap, respectively check synchronous belt is too loose, synchro belt clip is loose, synchronous belt wheel and the motor shaft is loose to join or fasten;
The slide bar check two-dimensional table has no impurity;
Check the electrical connections are loose;
In 7.4 two-dimensional bench marking work, knock back to zero:
In the direction of inspection switch is damaged, is broken;
The control board is in fault, or should be replaced.
Only a vertical line or a line 7.5 marking:
Inspection with 7.3;
Check the direction of the motor connection is normal;
Check whether the motor winding wire, if the wire to replace the motor;
The direction of the drive is damaged. 7.6 dozen is too thin:
The write speed is too fast, appropriate to reduce the casualty rate;
The vibration frequency is too low. (general situation has been adjusted before the factory, the user if you want to adjust through my company)
7.7 the last few words of the marking:
Beyond the scope of the fight, the corresponding axis should be the starting point for the adjustment.
7.8 turn on the total power supply, the computer and the drive power supply without signal indicator:
The total power switch bad or unsoldering;
The fuse switch socket on the control box, for insurance.
7.9 control system is not normal:
Inspection on the control board 5V and 24V DC output is normal. If damaged, need to change control board;
(2) if there is no input on the control board, check whether the transformer is normal.
7.10 by marking the instruction, the marking machine can not work, the software system reported in the Y direction in place of an error":
(1) to see whether the manual / automatic switch is placed in an automatic state;
(2) in the condition of an automatic operation, the first three switch systems shall have no action, otherwise the next inspection shall be checked;
(3) check whether the plug is inserted in the connection between the manual / automatic switch to the circuit board;
(4) check whether the switch is disconnected;
(5) short switch feet, see whether it is normal, if normal bad switch;
(6) if it is not normal, replace the circuit board.
7.11 marking machine can not work or work is not normal:
(1) check the signal line and the control line of the marking machine;
(2) manual test, see manual. A manual action should be computer connection line and related control board, socket fault, fault control box is otherwise later.

         

         

         

         

         

         

         

         

         

         

         

         

         

         

         

         

        源代码:

         

        

 

        

一、 产品概述 

        

气动标记机可以在各种零部件、标牌上打印出清晰、规范牢固的标记。

        

这些被打的工件材料可以是金属、也可是非金属材料。

        

打标内容可以是任意字符、图形、商标图案等,编辑十分方便灵活。 

        

该打标记机性能稳定可靠,操作维护均很方便,目前广泛应用于我国汽车、冶金、通用机械、石油化工等行业  1、 工作原理: 

        

在计算机控制下,打标头通过二维工作台带动在平面内作任意运动,同时针头通过气动系统作高频振动,在工件上打印出清晰标记。

        

打标机控制系统将电脑传送的控制信号传送给气动或激光执行系统, 打标机控制系统将电脑传送的控制信号传送给步进电机或伺服电机 电脑将编辑的打标文件生成数字信号传送给打标机

        

可利用WINDOWST7/T6软件技术将常用软件生成的文件通过电脑和各种计算机外设传送给打标机

        

可以利用WINDOWST7/T6软件技术将网络数据传送给打标机

        

在打标机配带的电脑上使用专用的软件编排需要在零件上标示的图形和文字符号 钢针在工件表面按预定轨迹加工刻划形成图形和字符  

        

 2、打标机构成:  基本配置由计算机、显示器、控制箱、打标机主机组成。

        

 2、1主机:主机包括二维、Z轴、打标头、空气调压过滤器。 

        

a二维是步进驱动的X、Y运动机构,在电脑和控制器的控制下按字符和图形的轨迹运动; 

        

b、Z轴是手动升降机构,用于调整针头和工件的距离;

        

c、打标头是针头振动机构,包括钢针、弹簧、密封圈; 

        

d、空气调压过滤器用于供应使钢针振动的气压,并可调整钢针的冲击力。 

        

3.说明: 

        

a、三个开关(X+/X-开关、Y+/Y-开关、出针/停开关)只能在手动/自动切换开关切换至手动状态时起作用;手动状态用于测试系统是否正常 .

        

b、X+/X-开关控制打标头在X轴两个方向运动;

        

c、Y+/Y-开关控制打标头在Y轴两个方向运动;

        

d、出针/停开关手动控制针振动。

        

二、主要技术指标: 

        

⑴   打印范围:150mm&times;100mm(标准型); 

        

⑵   打标内容:任意图形及中英文字符、阿拉伯数字; 

        

⑶   打标速度:50mm/秒; 

        

⑷   打标深度:0.01&mdash;1mm(视材料); 

        

⑸   字体大小:打印范围内任意可变; 

        

⑹   连续工作24小时; 

        

⑺   针头硬度及寿命:92HRA,寿命和工件硬度有关,一般可使用三个月以上。   

        

三、使用环境: 

        

⑴ 电源条件:交流电压220&plusmn;10%,50Hz&plusmn;1%,功率&le;1Kw; 

        

⑵ 气源条件:压缩空气0.3&mdash;0.8Mpa,干燥纯净,可以是工业气源,亦可采用空气压缩机供气;   

        

⑶ 相对湿度:25℃时<85%; 

        

⑷ 相对温度:6℃--38℃; 

        

⑸ 占地面积:1m2;  

        

四、设备安装: 

        

4.1 按上面后面板图所示,将计算机系统电缆、电源正确联接; 

        

4.2 将控制电缆的一端即19芯航插与电控箱背部19芯座联接,另一端与主机19芯座联接; 

        

4.3 用&Phi;8气管将打标机气动二联件与工厂气源联接; 

        

4.4 启动电脑; 

        

4.5打开控制箱电源; 

        

4.6按软件说明书的提示(或按软件界面的提示)输入正确的打印内容; 

        

4.7工件定位、打标。   

        

五、 操作规程: 

        

5.1 操作注意项: 

        

⑴ 计算机必须由专人操作。 

        

⑵ 严禁将其他软件在本计算机上运行。 

        

⑶ 计算染上病毒请迅速与本公司联系,或请计算机专业人员处理。 

        

⑷ 如果发生故障请与专业电气或机械维修人员联系或直接与本公司联系。软件发生故障请与计算机专业人员联系或直接与本公司联系。 

        

5.2  操作步骤: 

        

1 开机: 

        

⑴  接通气源; 

        

⑵  调节气动二联件,使气压为0.2&mdash;0.4Mpa;  

        

⑶ 打开总电源; 

        

⑷启动电脑,按照计算机提示进入打标工作状态; 

        

⑸打开控制箱电源,将手动/自动键置于&ldquo;自动&rdquo;状态; 

        

⑹ 根据软件说明书编辑打标文件内容。 

        

5.2.2 关机:

        

⑴ 关计算机;  

        

⑵ 关控制箱电源; 

        

⑶ 切断总电源;  

        

⑷ 切断气源。  

        

5.2.3 打标内容的制作:  

        

用户可通过AutoCAD制作任意想要的图形图案;利用打标软件编辑中英文字符、数字、商标日期、流水号等,字高、字宽、字体均可由用户自行设定,并且可以任意编辑。具体操作方法详见软件说明书;   

        

六、设备维护及保养:

        

6.1  机械维护与保养:  

        

⑴  X、Y轴滑杆应保持清洁,不允许有灰尘或铁屑留在上面,以免影响滑轨精度; 

        

⑵  X、Y轴滑杆每周加一次20#以上机油少许,并用手握住打标头沿X、Y方向来回运动几次; 

        

⑶ 定期检查X、Y轴电机与同步带轮联接处是否松动,每三个月检查一次;  

        

⑷ 定期检查X、Y轴的同步带的张紧程度(三个月一次); 

        

⑸ 定期检查X、Y轴的同步带紧固块是否松动(三个月一次); 

        

⑹ 保持打标头缸套清洁,不允许灰尘、铁屑等进入气缸或铜套中,每天使用前加润滑油(可从排气孔注油);  ⑺ 气源接通时,二联件自动排水,此时会有气体排出,几分钟后恢复正常,半年检查一次气动二联件是否正常;  ⑻ 针头磨损可以进行修复,取出针头的方法是,向左旋下针套,取出橡胶密封垫,便可取出针头和复位弹簧; 

        

⑼ 行程开关上不允许有油污和铁屑等; 

        

⑽ 压缩空气应符合技术要求中提出的指标。

        

6.2 计算机系统的维护与保养:  

        

⑴ 电源应符合技术要求中提出的指标;  

        

⑵ 计算机应由专人操作,不允许运行其它软件; 

        

⑶ 一旦计算机染有病毒,请迅速请软件技术人员处理,或迅速与本公司联系; 

        

⑷ 计算机环境应符合技术要求中所提出的指标;        

        

⑸ 计算机应防潮、防尘和防油污,以免引起进接插元件氧化后造成短路,接触不良等故障。并半年开机箱清扫一次灰尘; 

        

⑹ 键盘操作时,不应用力过大,只需轻轻敲击即可,否则会影响寿命,甚至损坏; 

        

⑺ 严禁摔跌电控箱、计算机、键盘、鼠标器等,以免损坏机内元器件;   

        

七、 打标机的常见故障检修: 

        

7.1 打标头不出针或出针不正常: 

        

⑴ 检查减压阀的压力是否正常(正常值为2&mdash;4个大气压); 

        

⑵ 检查气路是否连接好,针套联接处是否有漏气,气管接头是否插好;   

        

⑶ 用手动测试看钢针振动是否工作,看针阀空振是否正常; 

        

⑷检查电路板中,电磁阀频率及占空比调节电位器是否调节正常。W1调频率,W2调占空比(可参看电器布局和接线图),调整后测量控制板右上角部分&ldquo;24-&rdquo; 和MAC间的电压小于9.6V。 

        

7.2 打标字迹深度变浅,字迹变宽:  

        

⑴  打标针头磨损太多,应更换; 

        

⑵ 调节针头与打标工件间的距离; 

        

⑶ 检查气压是否减少,气中有油或水应放掉。  

        

7.3 打标字迹变形、笔划错位: 

        

⑴ 打标头气缸下端与针头接触的铜套是否磨损太多,否则应更换; 

        

⑵ 在通电不工作时,手握打标头气缸头沿X方向、Y方向轻轻摇动、看每个方向有否松动,若有间隙分别检查同步带是否太松、同步带压板是否松动、同步带轮与电机轴间有否松动,重新联接或紧固;   

        

⑶ 检查二维工作台的滑杆上有无杂质;

        

⑷ 检查电气连接是否有松动的地方; 

        

7.4 二维工作台上打标头工作时不到位,回零时发出撞击声:  

        

⑴ 检查该方向的到位开关是否损坏,是否断线;

        

⑵ 控制板是否故障,否则应更换。 

        

7.5 打标时出现只打一条竖线或一条横线:  

        

⑴ 检查同7.3⑵; 

        

⑵ 检查该方向电机连线是否正常; 

        

⑶ 检查电机绕组是否断线,若断线更换电机;  

        

⑷ 该方向的驱动器是否损坏。 

        

7.6 打标字迹太稀: 

        

⑴落笔速度太快,适当降低落笔速度; 

        

⑵针头振动频率太低。(一般情况下已在出厂前调好,用户如要调整需通过我公司) 

        

7.7 打标字迹的最后几位重叠:  超出了打标范围,应将相应轴的打标起点作调整。   

        

7.8 打开总电源,计算机及驱动器电源无信号指示: 

        

⑴ 总电源开关坏或脱焊; 

        

⑵ 控制箱上的电源插座的保险丝熔断开关,换保险。  

        

7.9 控制系统不正常: 

        

⑴检查控制板上的5V和24V直流输出是否正常。若有损坏,需更换控制板;  

        

(2)若控制板上无输入,则检查变压器是否正常。 

        

7.10按打标指令后,打标机不能工作,软件系统报&ldquo;Y方向到位出错&rdquo;: 

        

(1)看&ldquo;手动/自动&rdquo;开关是否置于自动状态; 

        

(2)如置于自动状态,操作前三个开关系统应无动作,否则往后检查; 

        

(3)检查手动/自动开关至电路板的连接插头是否插好,线是否压好;  

        

(4)检查开关是否断线; 

        

(5)短接开关两脚,看是否正常,如正常则开关坏; 

        

(6)如还不能正常则更换电路板。  

        

7.11打标机不能工作或工作不正常: 

        

1)检查打标机信号线、控制线是否连接好; 

        

(2)手动测试,看手动有无动作。有手动动作则应是电脑和连接线、相关控制板插口故障,否则是控制箱以后的故障。  

        

 

        

 

         

         

         

         

         

         

         

         

         

         

         

         

        

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